Lot of refactoring, memory and speed optimizations for all the graphs scripts
This commit is contained in:
@@ -3,9 +3,53 @@
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# Common functions for the Shake&Tune package
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# Written by Frix_x#0161 #
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import math
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import os, sys
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from importlib import import_module
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from pathlib import Path
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import numpy as np
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from scipy.signal import spectrogram
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from git import GitCommandError, Repo
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def parse_log(logname):
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with open(logname) as f:
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for header in f:
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if not header.startswith('#'):
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break
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if not header.startswith('freq,psd_x,psd_y,psd_z,psd_xyz'):
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# Raw accelerometer data
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return np.loadtxt(logname, comments='#', delimiter=',')
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# Power spectral density data or shaper calibration data
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raise ValueError("File %s does not contain raw accelerometer data and therefore "
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"is not supported by Shake&Tune. Please use the official Klipper "
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"script to process it instead." % (logname,))
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def setup_klipper_import(kdir):
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kdir = os.path.expanduser(kdir)
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sys.path.append(os.path.join(kdir, 'klippy'))
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return import_module('.shaper_calibrate', 'extras')
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# This is used to print the current S&T version on top of the png graph file
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def get_git_version():
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try:
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# Get the absolute path of the script, resolving any symlinks
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# Then get 2 times to parent dir to be at the git root folder
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script_path = Path(__file__).resolve()
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repo_path = script_path.parents[2]
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repo = Repo(repo_path)
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try:
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version = repo.git.describe('--tags')
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except GitCommandError:
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# If no tag is found, use the simplified commit SHA instead
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version = repo.head.commit.hexsha[:7]
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return version
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except Exception as e:
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return None
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# This is Klipper's spectrogram generation function adapted to use Scipy
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@@ -17,10 +61,9 @@ def compute_spectrogram(data):
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window = np.kaiser(M, 6.)
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def _specgram(x):
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x_detrended = x - np.mean(x) # Detrending by subtracting the mean value
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return spectrogram(
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x_detrended, fs=Fs, window=window, nperseg=M, noverlap=M//2,
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detrend='constant', scaling='density', mode='psd')
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x -= np.mean(x) # Detrending by subtracting the mean value
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return spectrogram(x, fs=Fs, window=window, nperseg=M, noverlap=M//2,
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detrend='constant', scaling='density', mode='psd')
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d = {'x': data[:, 1], 'y': data[:, 2], 'z': data[:, 3]}
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f, t, pdata = _specgram(d['x'])
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@@ -29,6 +72,23 @@ def compute_spectrogram(data):
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return pdata, t, f
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# Compute natural resonant frequency and damping ratio by using the half power bandwidth method with interpolated frequencies
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def compute_mechanical_parameters(psd, freqs):
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max_power_index = np.argmax(psd)
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fr = freqs[max_power_index]
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max_power = psd[max_power_index]
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half_power = max_power / math.sqrt(2)
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idx_below = np.where(psd[:max_power_index] <= half_power)[0][-1]
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idx_above = np.where(psd[max_power_index:] <= half_power)[0][0] + max_power_index
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freq_below_half_power = freqs[idx_below] + (half_power - psd[idx_below]) * (freqs[idx_below + 1] - freqs[idx_below]) / (psd[idx_below + 1] - psd[idx_below])
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freq_above_half_power = freqs[idx_above - 1] + (half_power - psd[idx_above - 1]) * (freqs[idx_above] - freqs[idx_above - 1]) / (psd[idx_above] - psd[idx_above - 1])
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bandwidth = freq_above_half_power - freq_below_half_power
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zeta = bandwidth / (2 * fr)
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return fr, zeta, max_power_index
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# This find all the peaks in a curve by looking at when the derivative term goes from positive to negative
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# Then only the peaks found above a threshold are kept to avoid capturing peaks in the low amplitude noise of a signal
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def detect_peaks(data, indices, detection_threshold, relative_height_threshold=None, window_size=5, vicinity=3):
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@@ -12,18 +12,17 @@
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#####################################################################
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import optparse, matplotlib, sys, importlib, os
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from datetime import datetime
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from collections import namedtuple
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import numpy as np
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import matplotlib.pyplot as plt
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import matplotlib.font_manager, matplotlib.ticker, matplotlib.colors
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from scipy.interpolate import griddata
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import matplotlib.pyplot, matplotlib.dates, matplotlib.font_manager
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import matplotlib.ticker, matplotlib.gridspec, matplotlib.colors
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import matplotlib.patches
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from datetime import datetime
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matplotlib.use('Agg')
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from locale_utils import set_locale, print_with_c_locale
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from common_func import compute_spectrogram, detect_peaks
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from common_func import compute_spectrogram, detect_peaks, get_git_version, parse_log, setup_klipper_import
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ALPHABET = "ABCDEFGHIJKLMNOPQRSTUVWXYZ" # For paired peaks names
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@@ -141,14 +140,14 @@ def interpolate_2d(target_x, target_y, source_x, source_y, source_data):
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# Main logic function to combine two similar spectrogram - ie. from both belts paths - by substracting signals in order to create
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# a new composite spectrogram. This result of a divergent but mostly centered new spectrogram (center will be white) with some colored zones
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# highlighting differences in the belts paths. The summative spectrogram is used for the MHI calculation.
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def combined_spectrogram(data1, data2):
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def compute_combined_spectrogram(data1, data2):
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pdata1, bins1, t1 = compute_spectrogram(data1)
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pdata2, bins2, t2 = compute_spectrogram(data2)
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# Interpolate the spectrograms
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pdata2_interpolated = interpolate_2d(bins1, t1, bins2, t2, pdata2)
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# Cobine them in two form: a summed diff for the MHI computation and a diverging diff for the spectrogram colors
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# Combine them in two form: a summed diff for the MHI computation and a diverging diff for the spectrogram colors
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combined_sum = np.abs(pdata1 - pdata2_interpolated)
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combined_divergent = pdata1 - pdata2_interpolated
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@@ -184,26 +183,27 @@ def compute_mhi(combined_data, similarity_coefficient, num_unpaired_peaks):
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# LUT to transform the MHI into a textual value easy to understand for the users of the script
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def mhi_lut(mhi):
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if 0 <= mhi <= 30:
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return "Excellent mechanical health"
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elif 30 < mhi <= 45:
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return "Good mechanical health"
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elif 45 < mhi <= 55:
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return "Acceptable mechanical health"
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elif 55 < mhi <= 70:
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return "Potential signs of a mechanical issue"
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elif 70 < mhi <= 85:
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return "Likely a mechanical issue"
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elif 85 < mhi <= 100:
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return "Mechanical issue detected"
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def mhi_lut(mhi):
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ranges = [
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(0, 30, "Excellent mechanical health"),
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(30, 45, "Good mechanical health"),
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(45, 55, "Acceptable mechanical health"),
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(55, 70, "Potential signs of a mechanical issue"),
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(70, 85, "Likely a mechanical issue"),
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(85, 100, "Mechanical issue detected")
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]
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for lower, upper, message in ranges:
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if lower < mhi <= upper:
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return message
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return "Error computing MHI value"
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######################################################################
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# Graphing
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######################################################################
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def plot_compare_frequency(ax, lognames, signal1, signal2, max_freq):
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def plot_compare_frequency(ax, lognames, signal1, signal2, similarity_factor, max_freq):
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# Get the belt name for the legend to avoid putting the full file name
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signal1_belt = (lognames[0].split('/')[-1]).split('_')[-1][0]
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signal2_belt = (lognames[1].split('/')[-1]).split('_')[-1][0]
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@@ -264,13 +264,11 @@ def plot_compare_frequency(ax, lognames, signal1, signal2, max_freq):
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ha='left', fontsize=13, color='red', weight='bold')
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unpaired_peak_count += 1
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# Compute the similarity (using cross-correlation of the PSD signals)
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# Add estimated similarity to the graph
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ax2 = ax.twinx() # To split the legends in two box
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ax2.yaxis.set_visible(False)
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similarity_factor = compute_curve_similarity_factor(signal1, signal2)
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ax2.plot([], [], ' ', label=f'Estimated similarity: {similarity_factor:.1f}%')
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ax2.plot([], [], ' ', label=f'Number of unpaired peaks: {unpaired_peak_count}')
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print_with_c_locale(f"Belts estimated similarity: {similarity_factor:.1f}%")
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# Setting axis parameters, grid and graph title
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ax.set_xlabel('Frequency (Hz)')
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@@ -304,25 +302,20 @@ def plot_compare_frequency(ax, lognames, signal1, signal2, max_freq):
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ax.legend(loc='upper left', prop=fontP)
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ax2.legend(loc='upper right', prop=fontP)
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return similarity_factor, unpaired_peak_count
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return
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def plot_difference_spectrogram(ax, data1, data2, signal1, signal2, similarity_factor, max_freq):
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combined_sum, combined_divergent, bins, t = combined_spectrogram(data1, data2)
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# Compute the MHI value from the differential spectrogram sum of gradient, salted with
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# the similarity factor and the number or unpaired peaks from the belts frequency profile
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# Be careful, this value is highly opinionated and is pretty experimental!
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mhi, textual_mhi = compute_mhi(combined_sum, similarity_factor, len(signal1.unpaired_peaks) + len(signal2.unpaired_peaks))
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print_with_c_locale(f"[experimental] Mechanical Health Indicator: {textual_mhi.lower()} ({mhi:.1f}%)")
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def plot_difference_spectrogram(ax, signal1, signal2, t, bins, combined_divergent, textual_mhi, max_freq):
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ax.set_title(f"Differential Spectrogram", fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
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ax.plot([], [], ' ', label=f'{textual_mhi} (experimental)')
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# Draw the differential spectrogram with a specific custom norm to get orange or purple values where there is signal or white near zeros
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# imgshow is better suited here than pcolormesh since its result is already rasterized and we doesn't need to keep vector graphics
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# when saving to a final .png file. Using it also allow to save ~150-200MB of RAM during the "fig.savefig" operation.
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colors = [KLIPPAIN_COLORS['dark_orange'], KLIPPAIN_COLORS['orange'], 'white', KLIPPAIN_COLORS['purple'], KLIPPAIN_COLORS['dark_purple']]
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cm = matplotlib.colors.LinearSegmentedColormap.from_list('klippain_divergent', list(zip([0, 0.25, 0.5, 0.75, 1], colors)))
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norm = matplotlib.colors.TwoSlopeNorm(vmin=np.min(combined_divergent), vcenter=0, vmax=np.max(combined_divergent))
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ax.pcolormesh(t, bins, combined_divergent.T, cmap=cm, norm=norm, shading='gouraud')
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ax.imshow(combined_divergent.T, cmap=cm, norm=norm, aspect='auto', extent=[t[0], t[-1], bins[0], bins[-1]], interpolation='bilinear', origin='lower')
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ax.set_xlabel('Frequency (hz)')
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ax.set_xlim([0., max_freq])
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@@ -389,50 +382,47 @@ def compute_signal_data(data, max_freq):
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# Startup and main routines
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######################################################################
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def parse_log(logname):
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with open(logname) as f:
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for header in f:
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if not header.startswith('#'):
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break
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if not header.startswith('freq,psd_x,psd_y,psd_z,psd_xyz'):
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# Raw accelerometer data
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return np.loadtxt(logname, comments='#', delimiter=',')
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# Power spectral density data or shaper calibration data
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raise ValueError("File %s does not contain raw accelerometer data and therefore "
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"is not supported by this script. Please use the official Klipper "
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"graph_accelerometer.py script to process it instead." % (logname,))
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def setup_klipper_import(kdir):
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global shaper_calibrate
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kdir = os.path.expanduser(kdir)
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sys.path.append(os.path.join(kdir, 'klippy'))
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shaper_calibrate = importlib.import_module('.shaper_calibrate', 'extras')
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def belts_calibration(lognames, klipperdir="~/klipper", max_freq=200.):
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set_locale()
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setup_klipper_import(klipperdir)
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global shaper_calibrate
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shaper_calibrate = setup_klipper_import(klipperdir)
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# Parse data
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datas = [parse_log(fn) for fn in lognames]
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if len(datas) > 2:
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raise ValueError("Incorrect number of .csv files used (this function needs two files to compare them)")
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raise ValueError("Incorrect number of .csv files used (this function needs exactly two files to compare them)!")
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# Compute calibration data for the two datasets with automatic peaks detection
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signal1 = compute_signal_data(datas[0], max_freq)
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signal2 = compute_signal_data(datas[1], max_freq)
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combined_sum, combined_divergent, bins, t = compute_combined_spectrogram(datas[0], datas[1])
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del datas
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# Pair the peaks across the two datasets
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paired_peaks, unpaired_peaks1, unpaired_peaks2 = pair_peaks(signal1.peaks, signal1.freqs, signal1.psd,
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signal2.peaks, signal2.freqs, signal2.psd)
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signal1 = signal1._replace(paired_peaks=paired_peaks, unpaired_peaks=unpaired_peaks1)
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signal2 = signal2._replace(paired_peaks=paired_peaks, unpaired_peaks=unpaired_peaks2)
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signal1 = signal1._replace(paired_peaks = paired_peaks, unpaired_peaks = unpaired_peaks1)
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signal2 = signal2._replace(paired_peaks = paired_peaks, unpaired_peaks = unpaired_peaks2)
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fig = matplotlib.pyplot.figure()
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gs = matplotlib.gridspec.GridSpec(2, 1, height_ratios=[4, 3])
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ax1 = fig.add_subplot(gs[0])
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ax2 = fig.add_subplot(gs[1])
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# Compute the similarity (using cross-correlation of the PSD signals)
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similarity_factor = compute_curve_similarity_factor(signal1, signal2)
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print_with_c_locale(f"Belts estimated similarity: {similarity_factor:.1f}%")
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# Compute the MHI value from the differential spectrogram sum of gradient, salted with the similarity factor and the number of
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# unpaired peaks from the belts frequency profile. Be careful, this value is highly opinionated and is pretty experimental!
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mhi, textual_mhi = compute_mhi(combined_sum, similarity_factor, len(signal1.unpaired_peaks) + len(signal2.unpaired_peaks))
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print_with_c_locale(f"[experimental] Mechanical Health Indicator: {textual_mhi.lower()} ({mhi:.1f}%)")
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# Create graph layout
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fig, (ax1, ax2) = plt.subplots(2, 1, gridspec_kw={
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'height_ratios':[4, 3],
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'bottom':0.050,
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'top':0.890,
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'left':0.085,
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'right':0.966,
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'hspace':0.169,
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'wspace':0.200
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})
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fig.set_size_inches(8.3, 11.6)
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# Add title
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title_line1 = "RELATIVE BELT CALIBRATION TOOL"
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@@ -447,18 +437,19 @@ def belts_calibration(lognames, klipperdir="~/klipper", max_freq=200.):
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fig.text(0.12, 0.957, title_line2, ha='left', va='top', fontsize=16, color=KLIPPAIN_COLORS['dark_purple'])
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# Plot the graphs
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similarity_factor, _ = plot_compare_frequency(ax1, lognames, signal1, signal2, max_freq)
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plot_difference_spectrogram(ax2, datas[0], datas[1], signal1, signal2, similarity_factor, max_freq)
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fig.set_size_inches(8.3, 11.6)
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fig.tight_layout()
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fig.subplots_adjust(top=0.89)
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plot_compare_frequency(ax1, lognames, signal1, signal2, similarity_factor, max_freq)
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plot_difference_spectrogram(ax2, signal1, signal2, t, bins, combined_divergent, textual_mhi, max_freq)
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# Adding a small Klippain logo to the top left corner of the figure
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ax_logo = fig.add_axes([0.001, 0.899, 0.1, 0.1], anchor='NW', zorder=-1)
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ax_logo.imshow(matplotlib.pyplot.imread(os.path.join(os.path.dirname(os.path.abspath(__file__)), 'klippain.png')))
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ax_logo = fig.add_axes([0.001, 0.8995, 0.1, 0.1], anchor='NW')
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ax_logo.imshow(plt.imread(os.path.join(os.path.dirname(os.path.abspath(__file__)), 'klippain.png')))
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ax_logo.axis('off')
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# Adding Shake&Tune version in the top right corner
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st_version = get_git_version()
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if st_version is not None:
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fig.text(0.995, 0.985, st_version, ha='right', va='bottom', fontsize=8, color=KLIPPAIN_COLORS['purple'])
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return fig
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@@ -479,7 +470,7 @@ def main():
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opts.error("You must specify an output file.png to use the script (option -o)")
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fig = belts_calibration(args, options.klipperdir, options.max_freq)
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fig.savefig(options.output)
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fig.savefig(options.output, dpi=150)
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if __name__ == '__main__':
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@@ -14,16 +14,16 @@
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################ !!! DO NOT EDIT BELOW THIS LINE !!! ################
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#####################################################################
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import optparse, matplotlib, sys, importlib, os, math
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import numpy as np
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import matplotlib.pyplot, matplotlib.dates, matplotlib.font_manager
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import matplotlib.ticker, matplotlib.gridspec
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import optparse, matplotlib, os
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from datetime import datetime
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import numpy as np
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import matplotlib.pyplot as plt
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import matplotlib.font_manager, matplotlib.ticker
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matplotlib.use('Agg')
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from locale_utils import set_locale, print_with_c_locale
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from common_func import compute_spectrogram, detect_peaks
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from common_func import compute_mechanical_parameters, compute_spectrogram, detect_peaks, get_git_version, parse_log, setup_klipper_import
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PEAKS_DETECTION_THRESHOLD = 0.05
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@@ -43,20 +43,13 @@ KLIPPAIN_COLORS = {
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######################################################################
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# Find the best shaper parameters using Klipper's official algorithm selection
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def calibrate_shaper_with_damping(datas, max_smoothing):
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def calibrate_shaper(datas, max_smoothing):
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helper = shaper_calibrate.ShaperCalibrate(printer=None)
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calibration_data = helper.process_accelerometer_data(datas[0])
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for data in datas[1:]:
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calibration_data.add_data(helper.process_accelerometer_data(data))
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|
||||
calibration_data = helper.process_accelerometer_data(datas)
|
||||
calibration_data.normalize_to_frequencies()
|
||||
|
||||
shaper, all_shapers = helper.find_best_shaper(calibration_data, max_smoothing, print_with_c_locale)
|
||||
|
||||
freqs = calibration_data.freq_bins
|
||||
psd = calibration_data.psd_sum
|
||||
fr, zeta = compute_damping_ratio(psd, freqs)
|
||||
fr, zeta, _ = compute_mechanical_parameters(calibration_data.psd_sum, calibration_data.freq_bins)
|
||||
|
||||
print_with_c_locale("Recommended shaper is %s @ %.1f Hz" % (shaper.name, shaper.freq))
|
||||
print_with_c_locale("Axis has a main resonant frequency at %.1fHz with an estimated damping ratio of %.3f" % (fr, zeta))
|
||||
@@ -64,36 +57,17 @@ def calibrate_shaper_with_damping(datas, max_smoothing):
|
||||
return shaper.name, all_shapers, calibration_data, fr, zeta
|
||||
|
||||
|
||||
# Compute damping ratio by using the half power bandwidth method with interpolated frequencies
|
||||
def compute_damping_ratio(psd, freqs):
|
||||
max_power_index = np.argmax(psd)
|
||||
fr = freqs[max_power_index]
|
||||
max_power = psd[max_power_index]
|
||||
|
||||
half_power = max_power / math.sqrt(2)
|
||||
idx_below = np.where(psd[:max_power_index] <= half_power)[0][-1]
|
||||
idx_above = np.where(psd[max_power_index:] <= half_power)[0][0] + max_power_index
|
||||
freq_below_half_power = freqs[idx_below] + (half_power - psd[idx_below]) * (freqs[idx_below + 1] - freqs[idx_below]) / (psd[idx_below + 1] - psd[idx_below])
|
||||
freq_above_half_power = freqs[idx_above - 1] + (half_power - psd[idx_above - 1]) * (freqs[idx_above] - freqs[idx_above - 1]) / (psd[idx_above] - psd[idx_above - 1])
|
||||
|
||||
bandwidth = freq_above_half_power - freq_below_half_power
|
||||
zeta = bandwidth / (2 * fr)
|
||||
|
||||
return fr, zeta
|
||||
|
||||
|
||||
######################################################################
|
||||
# Graphing
|
||||
######################################################################
|
||||
|
||||
def plot_freq_response_with_damping(ax, calibration_data, shapers, performance_shaper, fr, zeta, max_freq):
|
||||
freqs = calibration_data.freq_bins
|
||||
psd = calibration_data.psd_sum[freqs <= max_freq]
|
||||
px = calibration_data.psd_x[freqs <= max_freq]
|
||||
py = calibration_data.psd_y[freqs <= max_freq]
|
||||
pz = calibration_data.psd_z[freqs <= max_freq]
|
||||
freqs = freqs[freqs <= max_freq]
|
||||
|
||||
def plot_freq_response(ax, calibration_data, shapers, performance_shaper, peaks, peaks_freqs, peaks_threshold, fr, zeta, max_freq):
|
||||
freqs = calibration_data.freqs
|
||||
psd = calibration_data.psd_sum
|
||||
px = calibration_data.psd_x
|
||||
py = calibration_data.psd_y
|
||||
pz = calibration_data.psd_z
|
||||
|
||||
fontP = matplotlib.font_manager.FontProperties()
|
||||
fontP.set_size('x-small')
|
||||
|
||||
@@ -102,7 +76,7 @@ def plot_freq_response_with_damping(ax, calibration_data, shapers, performance_s
|
||||
ax.set_ylabel('Power spectral density')
|
||||
ax.set_ylim([0, psd.max() + psd.max() * 0.05])
|
||||
|
||||
ax.plot(freqs, psd, label='X+Y+Z', color='purple')
|
||||
ax.plot(freqs, psd, label='X+Y+Z', color='purple', zorder=5)
|
||||
ax.plot(freqs, px, label='X', color='red')
|
||||
ax.plot(freqs, py, label='Y', color='green')
|
||||
ax.plot(freqs, pz, label='Z', color='blue')
|
||||
@@ -163,17 +137,9 @@ def plot_freq_response_with_damping(ax, calibration_data, shapers, performance_s
|
||||
|
||||
# Draw the detected peaks and name them
|
||||
# This also draw the detection threshold and warning threshold (aka "effect zone")
|
||||
peaks_warning_threshold = PEAKS_DETECTION_THRESHOLD * psd.max()
|
||||
peaks_effect_threshold = PEAKS_EFFECT_THRESHOLD * psd.max()
|
||||
num_peaks, peaks, peaks_freqs = detect_peaks(psd, freqs, peaks_warning_threshold)
|
||||
|
||||
peak_freqs_formated = ["{:.1f}".format(f) for f in peaks_freqs]
|
||||
num_peaks_above_effect_threshold = np.sum(psd[peaks] > peaks_effect_threshold)
|
||||
print_with_c_locale("Peaks detected on the graph: %d @ %s Hz (%d above effect threshold)" % (num_peaks, ", ".join(map(str, peak_freqs_formated)), num_peaks_above_effect_threshold))
|
||||
|
||||
ax.plot(peaks_freqs, psd[peaks], "x", color='black', markersize=8)
|
||||
for idx, peak in enumerate(peaks):
|
||||
if psd[peak] > peaks_effect_threshold:
|
||||
if psd[peak] > peaks_threshold[1]:
|
||||
fontcolor = 'red'
|
||||
fontweight = 'bold'
|
||||
else:
|
||||
@@ -182,46 +148,48 @@ def plot_freq_response_with_damping(ax, calibration_data, shapers, performance_s
|
||||
ax.annotate(f"{idx+1}", (freqs[peak], psd[peak]),
|
||||
textcoords="offset points", xytext=(8, 5),
|
||||
ha='left', fontsize=13, color=fontcolor, weight=fontweight)
|
||||
ax.axhline(y=peaks_warning_threshold, color='black', linestyle='--', linewidth=0.5)
|
||||
ax.axhline(y=peaks_effect_threshold, color='black', linestyle='--', linewidth=0.5)
|
||||
ax.fill_between(freqs, 0, peaks_warning_threshold, color='green', alpha=0.15, label='Relax Region')
|
||||
ax.fill_between(freqs, peaks_warning_threshold, peaks_effect_threshold, color='orange', alpha=0.2, label='Warning Region')
|
||||
|
||||
ax.axhline(y=peaks_threshold[0], color='black', linestyle='--', linewidth=0.5)
|
||||
ax.axhline(y=peaks_threshold[1], color='black', linestyle='--', linewidth=0.5)
|
||||
ax.fill_between(freqs, 0, peaks_threshold[0], color='green', alpha=0.15, label='Relax Region')
|
||||
ax.fill_between(freqs, peaks_threshold[0], peaks_threshold[1], color='orange', alpha=0.2, label='Warning Region')
|
||||
|
||||
# Add the main resonant frequency and damping ratio of the axis to the graph title
|
||||
ax.set_title("Axis Frequency Profile (ω0=%.1fHz, ζ=%.3f)" % (fr, zeta), fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
|
||||
ax.legend(loc='upper left', prop=fontP)
|
||||
ax2.legend(loc='upper right', prop=fontP)
|
||||
|
||||
return peaks_freqs
|
||||
return
|
||||
|
||||
|
||||
# Plot a time-frequency spectrogram to see how the system respond over time during the
|
||||
# resonnance test. This can highlight hidden spots from the standard PSD graph from other harmonics
|
||||
def plot_spectrogram(ax, data, peaks, max_freq):
|
||||
pdata, bins, t = compute_spectrogram(data)
|
||||
|
||||
def plot_spectrogram(ax, t, bins, pdata, peaks, max_freq):
|
||||
ax.set_title("Time-Frequency Spectrogram", fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
|
||||
|
||||
# We need to normalize the data to get a proper signal on the spectrogram
|
||||
# However, while using "LogNorm" provide too much background noise, using
|
||||
# "Normalize" make only the resonnance appearing and hide interesting elements
|
||||
# So we need to filter out the lower part of the data (ie. find the proper vmin for LogNorm)
|
||||
vmin_value = np.percentile(pdata, SPECTROGRAM_LOW_PERCENTILE_FILTER)
|
||||
|
||||
ax.set_title("Time-Frequency Spectrogram", fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
|
||||
ax.pcolormesh(t, bins, pdata.T, norm=matplotlib.colors.LogNorm(vmin=vmin_value),
|
||||
cmap='inferno', shading='gouraud')
|
||||
|
||||
# Add peaks lines in the spectrogram to get hint from peaks found in the first graph
|
||||
if peaks is not None:
|
||||
for idx, peak in enumerate(peaks):
|
||||
ax.axvline(peak, color='cyan', linestyle='dotted', linewidth=0.75)
|
||||
ax.annotate(f"Peak {idx+1}", (peak, t[-1]*0.9),
|
||||
textcoords="data", color='cyan', rotation=90, fontsize=10,
|
||||
verticalalignment='top', horizontalalignment='right')
|
||||
# Draw the spectrogram using imgshow that is better suited here than pcolormesh since its result is already rasterized and
|
||||
# we doesn't need to keep vector graphics when saving to a final .png file. Using it also allow to
|
||||
# save ~150-200MB of RAM during the "fig.savefig" operation.
|
||||
cm = 'inferno'
|
||||
norm = matplotlib.colors.LogNorm(vmin=vmin_value)
|
||||
ax.imshow(pdata.T, norm=norm, cmap=cm, aspect='auto', extent=[t[0], t[-1], bins[0], bins[-1]], origin='lower', interpolation='antialiased')
|
||||
|
||||
ax.set_xlim([0., max_freq])
|
||||
ax.set_ylabel('Time (s)')
|
||||
ax.set_xlabel('Frequency (Hz)')
|
||||
|
||||
# Add peaks lines in the spectrogram to get hint from peaks found in the first graph
|
||||
if peaks is not None:
|
||||
for idx, peak in enumerate(peaks):
|
||||
ax.axvline(peak, color='cyan', linestyle='dotted', linewidth=1)
|
||||
ax.annotate(f"Peak {idx+1}", (peak, bins[-1]*0.9),
|
||||
textcoords="data", color='cyan', rotation=90, fontsize=10,
|
||||
verticalalignment='top', horizontalalignment='right')
|
||||
|
||||
return
|
||||
|
||||
@@ -230,41 +198,52 @@ def plot_spectrogram(ax, data, peaks, max_freq):
|
||||
# Startup and main routines
|
||||
######################################################################
|
||||
|
||||
def parse_log(logname):
|
||||
with open(logname) as f:
|
||||
for header in f:
|
||||
if not header.startswith('#'):
|
||||
break
|
||||
if not header.startswith('freq,psd_x,psd_y,psd_z,psd_xyz'):
|
||||
# Raw accelerometer data
|
||||
return np.loadtxt(logname, comments='#', delimiter=',')
|
||||
# Power spectral density data or shaper calibration data
|
||||
raise ValueError("File %s does not contain raw accelerometer data and therefore "
|
||||
"is not supported by this script. Please use the official Klipper "
|
||||
"calibrate_shaper.py script to process it instead." % (logname,))
|
||||
|
||||
|
||||
def setup_klipper_import(kdir):
|
||||
global shaper_calibrate
|
||||
kdir = os.path.expanduser(kdir)
|
||||
sys.path.append(os.path.join(kdir, 'klippy'))
|
||||
shaper_calibrate = importlib.import_module('.shaper_calibrate', 'extras')
|
||||
|
||||
|
||||
def shaper_calibration(lognames, klipperdir="~/klipper", max_smoothing=None, max_freq=200.):
|
||||
set_locale()
|
||||
setup_klipper_import(klipperdir)
|
||||
global shaper_calibrate
|
||||
shaper_calibrate = setup_klipper_import(klipperdir)
|
||||
|
||||
# Parse data
|
||||
datas = [parse_log(fn) for fn in lognames]
|
||||
if len(datas) > 1:
|
||||
print_with_c_locale("Warning: incorrect number of .csv files detected. Only the first one will be used!")
|
||||
|
||||
# Calibrate shaper and generate outputs
|
||||
performance_shaper, shapers, calibration_data, fr, zeta = calibrate_shaper_with_damping(datas, max_smoothing)
|
||||
# Compute shapers, PSD outputs and spectrogram
|
||||
performance_shaper, shapers, calibration_data, fr, zeta = calibrate_shaper(datas[0], max_smoothing)
|
||||
pdata, bins, t = compute_spectrogram(datas[0])
|
||||
del datas
|
||||
|
||||
fig = matplotlib.pyplot.figure()
|
||||
gs = matplotlib.gridspec.GridSpec(2, 1, height_ratios=[4, 3])
|
||||
ax1 = fig.add_subplot(gs[0])
|
||||
ax2 = fig.add_subplot(gs[1])
|
||||
# Select only the relevant part of the PSD data
|
||||
freqs = calibration_data.freq_bins
|
||||
calibration_data.psd_sum = calibration_data.psd_sum[freqs <= max_freq]
|
||||
calibration_data.psd_x = calibration_data.psd_x[freqs <= max_freq]
|
||||
calibration_data.psd_y = calibration_data.psd_y[freqs <= max_freq]
|
||||
calibration_data.psd_z = calibration_data.psd_z[freqs <= max_freq]
|
||||
calibration_data.freqs = freqs[freqs <= max_freq]
|
||||
|
||||
# Peak detection algorithm
|
||||
peaks_threshold = [
|
||||
PEAKS_DETECTION_THRESHOLD * calibration_data.psd_sum.max(),
|
||||
PEAKS_EFFECT_THRESHOLD * calibration_data.psd_sum.max()
|
||||
]
|
||||
num_peaks, peaks, peaks_freqs = detect_peaks(calibration_data.psd_sum, calibration_data.freqs, peaks_threshold[0])
|
||||
|
||||
# Print the peaks info in the console
|
||||
peak_freqs_formated = ["{:.1f}".format(f) for f in peaks_freqs]
|
||||
num_peaks_above_effect_threshold = np.sum(calibration_data.psd_sum[peaks] > peaks_threshold[1])
|
||||
print_with_c_locale("Peaks detected on the graph: %d @ %s Hz (%d above effect threshold)" % (num_peaks, ", ".join(map(str, peak_freqs_formated)), num_peaks_above_effect_threshold))
|
||||
|
||||
# Create graph layout
|
||||
fig, (ax1, ax2) = plt.subplots(2, 1, gridspec_kw={
|
||||
'height_ratios':[4, 3],
|
||||
'bottom':0.050,
|
||||
'top':0.890,
|
||||
'left':0.085,
|
||||
'right':0.966,
|
||||
'hspace':0.169,
|
||||
'wspace':0.200
|
||||
})
|
||||
fig.set_size_inches(8.3, 11.6)
|
||||
|
||||
# Add title
|
||||
title_line1 = "INPUT SHAPER CALIBRATION TOOL"
|
||||
@@ -279,18 +258,19 @@ def shaper_calibration(lognames, klipperdir="~/klipper", max_smoothing=None, max
|
||||
fig.text(0.12, 0.957, title_line2, ha='left', va='top', fontsize=16, color=KLIPPAIN_COLORS['dark_purple'])
|
||||
|
||||
# Plot the graphs
|
||||
peaks = plot_freq_response_with_damping(ax1, calibration_data, shapers, performance_shaper, fr, zeta, max_freq)
|
||||
plot_spectrogram(ax2, datas[0], peaks, max_freq)
|
||||
|
||||
fig.set_size_inches(8.3, 11.6)
|
||||
fig.tight_layout()
|
||||
fig.subplots_adjust(top=0.89)
|
||||
plot_freq_response(ax1, calibration_data, shapers, performance_shaper, peaks, peaks_freqs, peaks_threshold, fr, zeta, max_freq)
|
||||
plot_spectrogram(ax2, t, bins, pdata, peaks_freqs, max_freq)
|
||||
|
||||
# Adding a small Klippain logo to the top left corner of the figure
|
||||
ax_logo = fig.add_axes([0.001, 0.899, 0.1, 0.1], anchor='NW', zorder=-1)
|
||||
ax_logo.imshow(matplotlib.pyplot.imread(os.path.join(os.path.dirname(os.path.abspath(__file__)), 'klippain.png')))
|
||||
ax_logo = fig.add_axes([0.001, 0.8995, 0.1, 0.1], anchor='NW')
|
||||
ax_logo.imshow(plt.imread(os.path.join(os.path.dirname(os.path.abspath(__file__)), 'klippain.png')))
|
||||
ax_logo.axis('off')
|
||||
|
||||
# Adding Shake&Tune version in the top right corner
|
||||
st_version = get_git_version()
|
||||
if st_version is not None:
|
||||
fig.text(0.995, 0.985, st_version, ha='right', va='bottom', fontsize=8, color=KLIPPAIN_COLORS['purple'])
|
||||
|
||||
return fig
|
||||
|
||||
|
||||
@@ -315,7 +295,7 @@ def main():
|
||||
opts.error("Too small max_smoothing specified (must be at least 0.05)")
|
||||
|
||||
fig = shaper_calibration(args, options.klipperdir, options.max_smoothing, options.max_freq)
|
||||
fig.savefig(options.output)
|
||||
fig.savefig(options.output, dpi=150)
|
||||
|
||||
|
||||
if __name__ == '__main__':
|
||||
|
||||
@@ -11,18 +11,17 @@
|
||||
################ !!! DO NOT EDIT BELOW THIS LINE !!! ################
|
||||
#####################################################################
|
||||
|
||||
import math
|
||||
import optparse, matplotlib, re, sys, importlib, os, operator
|
||||
import optparse, matplotlib, re, os, operator
|
||||
from datetime import datetime
|
||||
from collections import OrderedDict
|
||||
import numpy as np
|
||||
import matplotlib.pyplot, matplotlib.dates, matplotlib.font_manager
|
||||
import matplotlib.ticker, matplotlib.gridspec
|
||||
from datetime import datetime
|
||||
import matplotlib.pyplot as plt
|
||||
import matplotlib.font_manager, matplotlib.ticker, matplotlib.gridspec
|
||||
|
||||
matplotlib.use('Agg')
|
||||
|
||||
from locale_utils import set_locale, print_with_c_locale
|
||||
from common_func import detect_peaks
|
||||
from common_func import compute_mechanical_parameters, detect_peaks, get_git_version, parse_log, setup_klipper_import
|
||||
|
||||
|
||||
PEAKS_DETECTION_THRESHOLD = 0.05
|
||||
@@ -42,13 +41,13 @@ KLIPPAIN_COLORS = {
|
||||
# Computation
|
||||
######################################################################
|
||||
|
||||
# Call to the official Klipper input shaper object to do the PSD computation
|
||||
def calc_freq_response(data):
|
||||
# Use Klipper standard input shaper objects to do the computation
|
||||
helper = shaper_calibrate.ShaperCalibrate(printer=None)
|
||||
return helper.process_accelerometer_data(data)
|
||||
|
||||
|
||||
def calc_psd(datas, group, max_freq):
|
||||
def compute_vibration_spectrogram(datas, group, max_freq):
|
||||
psd_list = []
|
||||
first_freqs = None
|
||||
signal_axes = ['x', 'y', 'z', 'all']
|
||||
@@ -104,10 +103,10 @@ def calc_psd(datas, group, max_freq):
|
||||
pz = signal_normalized['z'][first_freqs <= max_freq]
|
||||
psd_list.append([psd, px, py, pz])
|
||||
|
||||
return first_freqs[first_freqs <= max_freq], psd_list
|
||||
return np.array(first_freqs[first_freqs <= max_freq]), np.array(psd_list)
|
||||
|
||||
|
||||
def calc_speed_profile(psd_list, freqs):
|
||||
def compute_speed_profile(speeds, freqs, psd_list):
|
||||
# Preallocate arrays as psd_list is known and consistent
|
||||
pwrtot_sum = np.zeros(len(psd_list))
|
||||
pwrtot_x = np.zeros(len(psd_list))
|
||||
@@ -119,14 +118,27 @@ def calc_speed_profile(psd_list, freqs):
|
||||
pwrtot_x[i] = np.trapz(psd[1], freqs)
|
||||
pwrtot_y[i] = np.trapz(psd[2], freqs)
|
||||
pwrtot_z[i] = np.trapz(psd[3], freqs)
|
||||
|
||||
# Resample the signals to get a better detection of the valleys of low energy
|
||||
# and avoid getting limited by the speed increment defined by the user
|
||||
resampled_speeds, resampled_power_sum = resample_signal(speeds, pwrtot_sum)
|
||||
_, resampled_pwrtot_x = resample_signal(speeds, pwrtot_x)
|
||||
_, resampled_pwrtot_y = resample_signal(speeds, pwrtot_y)
|
||||
_, resampled_pwrtot_z = resample_signal(speeds, pwrtot_z)
|
||||
|
||||
return [pwrtot_sum, pwrtot_x, pwrtot_y, pwrtot_z]
|
||||
return resampled_speeds, [resampled_power_sum, resampled_pwrtot_x, resampled_pwrtot_y, resampled_pwrtot_z]
|
||||
|
||||
|
||||
def calc_vibration_profile(power_spectral_densities):
|
||||
# Sum the PSD across all speeds for each frequency
|
||||
total_vibration = np.sum([psd[0] for psd in power_spectral_densities], axis=0)
|
||||
return total_vibration
|
||||
def compute_motor_profile(power_spectral_densities):
|
||||
# Sum the PSD across all speeds for each frequency of the spectrogram. Basically this
|
||||
# is equivalent to sum up all the spectrogram column by column to plot the total on the right
|
||||
motor_total_vibration = np.sum([psd[0] for psd in power_spectral_densities], axis=0)
|
||||
|
||||
# Then a very little smoothing of the signal is applied to avoid too much noise and sharp peaks on it and simplify
|
||||
# the resonance frequency and damping ratio estimation later on. Also, too much smoothing is bad and would alter the results
|
||||
smoothed_motor_total_vibration = np.convolve(motor_total_vibration, np.ones(10)/10, mode='same')
|
||||
|
||||
return smoothed_motor_total_vibration
|
||||
|
||||
|
||||
# The goal is to find zone outside of peaks (flat low energy zones) to advise them as good speeds range to use in the slicer
|
||||
@@ -174,16 +186,16 @@ def identify_low_energy_zones(power_total):
|
||||
def resample_signal(speeds, power_total, new_spacing=0.1):
|
||||
new_speeds = np.arange(speeds[0], speeds[-1] + new_spacing, new_spacing)
|
||||
new_power_total = np.interp(new_speeds, speeds, power_total)
|
||||
return new_speeds, new_power_total
|
||||
return np.array(new_speeds), np.array(new_power_total)
|
||||
|
||||
|
||||
######################################################################
|
||||
# Graphing
|
||||
######################################################################
|
||||
|
||||
def plot_speed_profile(ax, speeds, power_total):
|
||||
resampled_speeds, resampled_power_total = resample_signal(speeds, power_total[0])
|
||||
|
||||
def plot_speed_profile(ax, speeds, power_total, num_peaks, peaks, low_energy_zones):
|
||||
# For this function, we have two array for the speeds. Indeed, since the power total sum was resampled to better detect
|
||||
# the valleys of low energy later on, we also need the resampled speed array to plot it. For the rest
|
||||
ax.set_title("Machine speed profile", fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
|
||||
ax.set_xlabel('Speed (mm/s)')
|
||||
ax.set_ylabel('Energy')
|
||||
@@ -191,31 +203,22 @@ def plot_speed_profile(ax, speeds, power_total):
|
||||
ax2 = ax.twinx()
|
||||
ax2.yaxis.set_visible(False)
|
||||
|
||||
power_total_sum = np.array(resampled_power_total)
|
||||
speed_array = np.array(resampled_speeds)
|
||||
max_y = power_total_sum.max() + power_total_sum.max() * 0.05
|
||||
ax.set_xlim([speed_array.min(), speed_array.max()])
|
||||
max_y = power_total[0].max() + power_total[0].max() * 0.05
|
||||
ax.set_xlim([speeds.min(), speeds.max()])
|
||||
ax.set_ylim([0, max_y])
|
||||
ax2.set_ylim([0, max_y])
|
||||
|
||||
ax.plot(resampled_speeds, resampled_power_total, label="X+Y+Z", color='purple')
|
||||
ax.plot(speeds, power_total[0], label="X+Y+Z", color='purple', zorder=5)
|
||||
ax.plot(speeds, power_total[1], label="X", color='red')
|
||||
ax.plot(speeds, power_total[2], label="Y", color='green')
|
||||
ax.plot(speeds, power_total[3], label="Z", color='blue')
|
||||
|
||||
detection_threshold = PEAKS_DETECTION_THRESHOLD * resampled_power_total.max()
|
||||
num_peaks, peaks, _ = detect_peaks(resampled_power_total, resampled_speeds, detection_threshold, PEAKS_RELATIVE_HEIGHT_THRESHOLD, 10, 10)
|
||||
low_energy_zones = identify_low_energy_zones(resampled_power_total)
|
||||
|
||||
peak_speeds = ["{:.1f}".format(resampled_speeds[i]) for i in peaks]
|
||||
print_with_c_locale("Vibrations peaks detected: %d @ %s mm/s (avoid setting a speed near these values in your slicer print profile)" % (num_peaks, ", ".join(map(str, peak_speeds))))
|
||||
|
||||
if peaks.size:
|
||||
ax.plot(speed_array[peaks], power_total_sum[peaks], "x", color='black', markersize=8)
|
||||
ax.plot(speeds[peaks], power_total[0][peaks], "x", color='black', markersize=8)
|
||||
for idx, peak in enumerate(peaks):
|
||||
fontcolor = 'red'
|
||||
fontweight = 'bold'
|
||||
ax.annotate(f"{idx+1}", (speed_array[peak], power_total_sum[peak]),
|
||||
ax.annotate(f"{idx+1}", (speeds[peak], power_total[0][peak]),
|
||||
textcoords="offset points", xytext=(8, 5),
|
||||
ha='left', fontsize=13, color=fontcolor, weight=fontweight)
|
||||
ax2.plot([], [], ' ', label=f'Number of peaks: {num_peaks}')
|
||||
@@ -223,9 +226,9 @@ def plot_speed_profile(ax, speeds, power_total):
|
||||
ax2.plot([], [], ' ', label=f'No peaks detected')
|
||||
|
||||
for idx, (start, end, energy) in enumerate(low_energy_zones):
|
||||
ax.axvline(speed_array[start], color='red', linestyle='dotted', linewidth=1.5)
|
||||
ax.axvline(speed_array[end], color='red', linestyle='dotted', linewidth=1.5)
|
||||
ax2.fill_between(speed_array[start:end], 0, power_total_sum[start:end], color='green', alpha=0.2, label=f'Zone {idx+1}: {speed_array[start]:.1f} to {speed_array[end]:.1f} mm/s (mean energy: {energy:.2f}%)')
|
||||
ax.axvline(speeds[start], color='red', linestyle='dotted', linewidth=1.5)
|
||||
ax.axvline(speeds[end], color='red', linestyle='dotted', linewidth=1.5)
|
||||
ax2.fill_between(speeds[start:end], 0, power_total[0][start:end], color='green', alpha=0.2, label=f'Zone {idx+1}: {speeds[start]:.1f} to {speeds[end]:.1f} mm/s (mean energy: {energy:.2f}%)')
|
||||
|
||||
ax.xaxis.set_minor_locator(matplotlib.ticker.AutoMinorLocator())
|
||||
ax.yaxis.set_minor_locator(matplotlib.ticker.AutoMinorLocator())
|
||||
@@ -236,22 +239,23 @@ def plot_speed_profile(ax, speeds, power_total):
|
||||
ax.legend(loc='upper left', prop=fontP)
|
||||
ax2.legend(loc='upper right', prop=fontP)
|
||||
|
||||
if peaks.size:
|
||||
return speed_array[peaks]
|
||||
else:
|
||||
return None
|
||||
return
|
||||
|
||||
|
||||
def plot_spectrogram(ax, speeds, freqs, power_spectral_densities, peaks, fr, max_freq):
|
||||
def plot_vibration_spectrogram(ax, speeds, freqs, power_spectral_densities, peaks, fr, max_freq):
|
||||
# Prepare the spectrum data
|
||||
spectrum = np.empty([len(freqs), len(speeds)])
|
||||
|
||||
for i in range(len(speeds)):
|
||||
for j in range(len(freqs)):
|
||||
spectrum[j, i] = power_spectral_densities[i][0][j]
|
||||
|
||||
ax.set_title("Vibrations spectrogram", fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
|
||||
ax.pcolormesh(speeds, freqs, spectrum, norm=matplotlib.colors.LogNorm(),
|
||||
cmap='inferno', shading='gouraud')
|
||||
# ax.pcolormesh(speeds, freqs, spectrum, norm=matplotlib.colors.LogNorm(),
|
||||
# cmap='inferno', shading='gouraud')
|
||||
|
||||
ax.imshow(spectrum, norm=matplotlib.colors.LogNorm(), cmap='inferno',
|
||||
aspect='auto', extent=[speeds[0], speeds[-1], freqs[0], freqs[-1]],
|
||||
origin='lower', interpolation='antialiased')
|
||||
|
||||
# Add peaks lines in the spectrogram to get hint from peaks found in the first graph
|
||||
if peaks is not None:
|
||||
@@ -262,7 +266,7 @@ def plot_spectrogram(ax, speeds, freqs, power_spectral_densities, peaks, fr, max
|
||||
verticalalignment='top', horizontalalignment='right')
|
||||
|
||||
# Add motor resonance line
|
||||
if fr is not None:
|
||||
if fr is not None and fr > 25:
|
||||
ax.axhline(fr, color='cyan', linestyle='dotted', linewidth=1)
|
||||
ax.annotate(f"Motor resonance", (speeds[-1]*0.95, fr+2),
|
||||
textcoords="data", color='cyan', fontsize=10,
|
||||
@@ -275,10 +279,7 @@ def plot_spectrogram(ax, speeds, freqs, power_spectral_densities, peaks, fr, max
|
||||
return
|
||||
|
||||
|
||||
def plot_vibration_profile(ax, freqs, vibration_power):
|
||||
kernel = np.ones(10)/10
|
||||
smoothed_vibration_power = np.convolve(vibration_power, kernel, mode='same')
|
||||
|
||||
def plot_motor_profile(ax, freqs, motor_vibration_power, motor_fr, motor_zeta, motor_max_power_index):
|
||||
ax.set_title("Motors frequency profile", fontsize=14, color=KLIPPAIN_COLORS['dark_orange'], weight='bold')
|
||||
ax.set_xlabel('Energy')
|
||||
ax.set_ylabel('Frequency (hz)')
|
||||
@@ -286,40 +287,23 @@ def plot_vibration_profile(ax, freqs, vibration_power):
|
||||
ax2 = ax.twinx()
|
||||
ax2.yaxis.set_visible(False)
|
||||
|
||||
vibr_power_array = np.array(smoothed_vibration_power)
|
||||
freq_array = np.array(freqs)
|
||||
max_x = vibr_power_array.max() + vibr_power_array.max() * 0.1
|
||||
ax.set_ylim([freq_array.min(), freq_array.max()])
|
||||
ax.set_xlim([0, max_x])
|
||||
ax2.set_xlim([0, max_x])
|
||||
ax.set_ylim([freqs.min(), freqs.max()])
|
||||
ax.set_xlim([0, motor_vibration_power.max() + motor_vibration_power.max() * 0.1])
|
||||
|
||||
ax.plot(smoothed_vibration_power, freqs, color=KLIPPAIN_COLORS['orange'])
|
||||
# Plot the profile curve
|
||||
ax.plot(motor_vibration_power, freqs, color=KLIPPAIN_COLORS['orange'])
|
||||
|
||||
max_power_index = np.argmax(vibr_power_array)
|
||||
fr = freq_array[max_power_index]
|
||||
max_power = vibr_power_array[max_power_index]
|
||||
half_power = max_power / math.sqrt(2)
|
||||
idx_below = np.where(vibr_power_array[:max_power_index] <= half_power)[0][-1]
|
||||
idx_above = np.where(vibr_power_array[max_power_index:] <= half_power)[0][0] + max_power_index
|
||||
freq_below_half_power = freqs[idx_below] + (half_power - vibr_power_array[idx_below]) * (freqs[idx_below + 1] - freqs[idx_below]) / (vibr_power_array[idx_below + 1] - vibr_power_array[idx_below])
|
||||
freq_above_half_power = freqs[idx_above - 1] + (half_power - vibr_power_array[idx_above - 1]) * (freqs[idx_above] - freqs[idx_above - 1]) / (vibr_power_array[idx_above] - vibr_power_array[idx_above - 1])
|
||||
bandwidth = freq_above_half_power - freq_below_half_power
|
||||
zeta = bandwidth / (2 * fr)
|
||||
|
||||
if fr > 20:
|
||||
print_with_c_locale("Motors have a main resonant frequency at %.1fHz with an estimated damping ratio of %.3f" % (fr, zeta))
|
||||
else:
|
||||
print_with_c_locale("The resonance frequency of the motors is too low (%.1fHz). This is probably due to the test run with too high acceleration!" % fr)
|
||||
print_with_c_locale("Try lowering the ACCEL value before restarting the macro to ensure that only constant speeds are recorded and that the dynamic behavior in the corners is not impacting the measurements.")
|
||||
|
||||
ax.plot(vibr_power_array[max_power_index], freq_array[max_power_index], "x", color='black', markersize=8)
|
||||
# Tag the resonance peak
|
||||
ax.plot(motor_vibration_power[motor_max_power_index], freqs[motor_max_power_index], "x", color='black', markersize=8)
|
||||
fontcolor = KLIPPAIN_COLORS['purple']
|
||||
fontweight = 'bold'
|
||||
ax.annotate(f"R", (vibr_power_array[max_power_index], freq_array[max_power_index]),
|
||||
ax.annotate(f"R", (motor_vibration_power[motor_max_power_index], freqs[motor_max_power_index]),
|
||||
textcoords="offset points", xytext=(8, 8),
|
||||
ha='right', fontsize=13, color=fontcolor, weight=fontweight)
|
||||
ax2.plot([], [], ' ', label="Motor resonant frequency (ω0): %.1fHz" % (fr))
|
||||
ax2.plot([], [], ' ', label="Motor damping ratio (ζ): %.3f" % (zeta))
|
||||
|
||||
# Add the legend
|
||||
ax2.plot([], [], ' ', label="Motor resonant frequency (ω0): %.1fHz" % (motor_fr))
|
||||
ax2.plot([], [], ' ', label="Motor damping ratio (ζ): %.3f" % (motor_zeta))
|
||||
|
||||
ax.xaxis.set_minor_locator(matplotlib.ticker.AutoMinorLocator())
|
||||
ax.yaxis.set_minor_locator(matplotlib.ticker.AutoMinorLocator())
|
||||
@@ -329,27 +313,13 @@ def plot_vibration_profile(ax, freqs, vibration_power):
|
||||
fontP.set_size('small')
|
||||
ax2.legend(loc='upper right', prop=fontP)
|
||||
|
||||
return fr if fr > 20 else None
|
||||
return
|
||||
|
||||
|
||||
######################################################################
|
||||
# Startup and main routines
|
||||
######################################################################
|
||||
|
||||
def parse_log(logname):
|
||||
with open(logname) as f:
|
||||
for header in f:
|
||||
if not header.startswith('#'):
|
||||
break
|
||||
if not header.startswith('freq,psd_x,psd_y,psd_z,psd_xyz'):
|
||||
# Raw accelerometer data
|
||||
return np.loadtxt(logname, comments='#', delimiter=',')
|
||||
# Power spectral density data or shaper calibration data
|
||||
raise ValueError("File %s does not contain raw accelerometer data and therefore "
|
||||
"is not supported by this script. Please use the official Klipper"
|
||||
"calibrate_shaper.py script to process it instead." % (logname,))
|
||||
|
||||
|
||||
def extract_speed(logname):
|
||||
try:
|
||||
speed = re.search('sp(.+?)n', os.path.basename(logname)).group(1).replace('_','.')
|
||||
@@ -363,73 +333,104 @@ def sort_and_slice(raw_speeds, raw_datas, remove):
|
||||
# Sort to get the speeds and their datas aligned and in ascending order
|
||||
raw_speeds, raw_datas = zip(*sorted(zip(raw_speeds, raw_datas), key=operator.itemgetter(0)))
|
||||
|
||||
# Remove beginning and end of the datas for each file to get only
|
||||
# constant speed data and remove the start/stop phase of the movements
|
||||
datas = []
|
||||
# Optionally remove the beginning and end of each data file to get only
|
||||
# the constant speed part of the segments and remove the start/stop phase
|
||||
sliced_datas = []
|
||||
for data in raw_datas:
|
||||
sliced = round((len(data) * remove / 100) / 2)
|
||||
datas.append(data[sliced:len(data)-sliced])
|
||||
sliced_datas.append(data[sliced:len(data)-sliced])
|
||||
|
||||
return raw_speeds, datas
|
||||
return raw_speeds, sliced_datas
|
||||
|
||||
|
||||
def setup_klipper_import(kdir):
|
||||
global shaper_calibrate
|
||||
kdir = os.path.expanduser(kdir)
|
||||
sys.path.append(os.path.join(kdir, 'klippy'))
|
||||
shaper_calibrate = importlib.import_module('.shaper_calibrate', 'extras')
|
||||
|
||||
|
||||
def vibrations_calibration(lognames, klipperdir="~/klipper", axisname=None, max_freq=1000., remove=0):
|
||||
def vibrations_calibration(lognames, klipperdir="~/klipper", axisname=None, accel=None, max_freq=1000., remove=0):
|
||||
set_locale()
|
||||
setup_klipper_import(klipperdir)
|
||||
global shaper_calibrate
|
||||
shaper_calibrate = setup_klipper_import(klipperdir)
|
||||
|
||||
# Parse the raw data and get them ready for analysis
|
||||
raw_datas = [parse_log(filename) for filename in lognames]
|
||||
raw_speeds = [extract_speed(filename) for filename in lognames]
|
||||
speeds, datas = sort_and_slice(raw_speeds, raw_datas, remove)
|
||||
del raw_datas, raw_speeds
|
||||
|
||||
# As we assume that we have the same number of file for each speeds. We can group
|
||||
# the PSD results by this number (to combine vibrations at given speed on all movements)
|
||||
# As we assume that we have the same number of file for each speed increment, we can group
|
||||
# the PSD results by this number (to combine all the segments of the pattern at a constant speed)
|
||||
group_by = speeds.count(speeds[0])
|
||||
# Compute psd and total power of the signal
|
||||
freqs, power_spectral_densities = calc_psd(datas, group_by, max_freq)
|
||||
speed_power = calc_speed_profile(power_spectral_densities, freqs)
|
||||
vibration_power = calc_vibration_profile(power_spectral_densities)
|
||||
|
||||
fig = matplotlib.pyplot.figure()
|
||||
gs = matplotlib.gridspec.GridSpec(2, 2, height_ratios=[4, 3], width_ratios=[5, 3])
|
||||
ax1 = fig.add_subplot(gs[0])
|
||||
ax2 = fig.add_subplot(gs[2])
|
||||
ax4 = fig.add_subplot(gs[3])
|
||||
# Remove speeds duplicates and graph the processed datas
|
||||
speeds = list(OrderedDict((x, True) for x in speeds).keys())
|
||||
|
||||
# Compute speed profile, vibration spectrogram and motor resonance profile
|
||||
freqs, psd = compute_vibration_spectrogram(datas, group_by, max_freq)
|
||||
upsampled_speeds, speeds_powers = compute_speed_profile(speeds, freqs, psd)
|
||||
motor_vibration_power = compute_motor_profile(psd)
|
||||
|
||||
# Peak detection and low energy valleys (good speeds) identification between the peaks
|
||||
num_peaks, vibration_peaks, peaks_speeds = detect_peaks(
|
||||
speeds_powers[0], upsampled_speeds,
|
||||
PEAKS_DETECTION_THRESHOLD * speeds_powers[0].max(),
|
||||
PEAKS_RELATIVE_HEIGHT_THRESHOLD, 10, 10
|
||||
)
|
||||
low_energy_zones = identify_low_energy_zones(speeds_powers[0])
|
||||
|
||||
# Print the vibration peaks info in the console
|
||||
formated_peaks_speeds = ["{:.1f}".format(pspeed) for pspeed in peaks_speeds]
|
||||
print_with_c_locale("Vibrations peaks detected: %d @ %s mm/s (avoid setting a speed near these values in your slicer print profile)" % (num_peaks, ", ".join(map(str, formated_peaks_speeds))))
|
||||
|
||||
# Motor resonance estimation
|
||||
motor_fr, motor_zeta, motor_max_power_index = compute_mechanical_parameters(motor_vibration_power, freqs)
|
||||
if motor_fr > 25:
|
||||
print_with_c_locale("Motors have a main resonant frequency at %.1fHz with an estimated damping ratio of %.3f" % (motor_fr, motor_zeta))
|
||||
else:
|
||||
print_with_c_locale("The detected resonance frequency of the motors is too low (%.1fHz). This is probably due to the test run with too high acceleration!" % motor_fr)
|
||||
print_with_c_locale("Try lowering the ACCEL value before restarting the macro to ensure that only constant speeds are recorded and that the dynamic behavior in the corners is not impacting the measurements.")
|
||||
|
||||
# Create graph layout
|
||||
fig, ((ax1, ax2), (ax3, ax4)) = plt.subplots(2, 2, gridspec_kw={
|
||||
'height_ratios':[4, 3],
|
||||
'width_ratios':[5, 3],
|
||||
'bottom':0.050,
|
||||
'top':0.890,
|
||||
'left':0.057,
|
||||
'right':0.985,
|
||||
'hspace':0.166,
|
||||
'wspace':0.138
|
||||
})
|
||||
ax2.remove() # top right graph is not used and left blank for now...
|
||||
fig.set_size_inches(14, 11.6)
|
||||
|
||||
# Add title
|
||||
title_line1 = "VIBRATIONS MEASUREMENT TOOL"
|
||||
fig.text(0.075, 0.965, title_line1, ha='left', va='bottom', fontsize=20, color=KLIPPAIN_COLORS['purple'], weight='bold')
|
||||
try:
|
||||
filename_parts = (lognames[0].split('/')[-1]).split('_')
|
||||
dt = datetime.strptime(f"{filename_parts[1]} {filename_parts[2].split('-')[0]}", "%Y%m%d %H%M%S")
|
||||
title_line2 = dt.strftime('%x %X') + ' -- ' + axisname.upper() + ' axis'
|
||||
title_line2 = dt.strftime('%x %X')
|
||||
if axisname is not None:
|
||||
title_line2 += ' -- ' + str(axisname).upper() + ' axis'
|
||||
if accel is not None:
|
||||
title_line2 += ' at ' + str(accel) + ' mm/s²'
|
||||
except:
|
||||
print_with_c_locale("Warning: CSV filename look to be different than expected (%s)" % (lognames[0]))
|
||||
title_line2 = lognames[0].split('/')[-1]
|
||||
fig.text(0.075, 0.957, title_line2, ha='left', va='top', fontsize=16, color=KLIPPAIN_COLORS['dark_purple'])
|
||||
|
||||
# Remove speeds duplicates and graph the processed datas
|
||||
speeds = list(OrderedDict((x, True) for x in speeds).keys())
|
||||
|
||||
speed_peaks = plot_speed_profile(ax1, speeds, speed_power)
|
||||
fr = plot_vibration_profile(ax4, freqs, vibration_power)
|
||||
plot_spectrogram(ax2, speeds, freqs, power_spectral_densities, speed_peaks, fr, max_freq)
|
||||
|
||||
fig.set_size_inches(14, 11.6)
|
||||
fig.tight_layout()
|
||||
fig.subplots_adjust(top=0.89)
|
||||
# Plot the graphs
|
||||
plot_speed_profile(ax1, upsampled_speeds, speeds_powers, num_peaks, vibration_peaks, low_energy_zones)
|
||||
plot_motor_profile(ax4, freqs, motor_vibration_power, motor_fr, motor_zeta, motor_max_power_index)
|
||||
plot_vibration_spectrogram(ax3, speeds, freqs, psd, peaks_speeds, motor_fr, max_freq)
|
||||
|
||||
# Adding a small Klippain logo to the top left corner of the figure
|
||||
ax_logo = fig.add_axes([0.001, 0.924, 0.075, 0.075], anchor='NW', zorder=-1)
|
||||
ax_logo.imshow(matplotlib.pyplot.imread(os.path.join(os.path.dirname(os.path.abspath(__file__)), 'klippain.png')))
|
||||
ax_logo = fig.add_axes([0.001, 0.924, 0.075, 0.075], anchor='NW')
|
||||
ax_logo.imshow(plt.imread(os.path.join(os.path.dirname(os.path.abspath(__file__)), 'klippain.png')))
|
||||
ax_logo.axis('off')
|
||||
|
||||
# Adding Shake&Tune version in the top right corner
|
||||
st_version = get_git_version()
|
||||
if st_version is not None:
|
||||
fig.text(0.995, 0.985, st_version, ha='right', va='bottom', fontsize=8, color=KLIPPAIN_COLORS['purple'])
|
||||
|
||||
return fig
|
||||
|
||||
|
||||
@@ -440,11 +441,13 @@ def main():
|
||||
opts.add_option("-o", "--output", type="string", dest="output",
|
||||
default=None, help="filename of output graph")
|
||||
opts.add_option("-a", "--axis", type="string", dest="axisname",
|
||||
default=None, help="axis name to be shown on the side of the graph")
|
||||
default=None, help="axis name to be printed on the graph")
|
||||
opts.add_option("-c", "--accel", type="int", dest="accel",
|
||||
default=None, help="accel value to be printed on the graph")
|
||||
opts.add_option("-f", "--max_freq", type="float", default=1000.,
|
||||
help="maximum frequency to graph")
|
||||
opts.add_option("-r", "--remove", type="int", default=0,
|
||||
help="percentage of data removed at start/end of each files")
|
||||
help="percentage of data removed at start/end of each CSV files")
|
||||
opts.add_option("-k", "--klipper_dir", type="string", dest="klipperdir",
|
||||
default="~/klipper", help="main klipper directory")
|
||||
options, args = opts.parse_args()
|
||||
@@ -455,8 +458,8 @@ def main():
|
||||
if options.remove > 50 or options.remove < 0:
|
||||
opts.error("You must specify a correct percentage (option -r) in the 0-50 range")
|
||||
|
||||
fig = vibrations_calibration(args, options.klipperdir, options.axisname, options.max_freq, options.remove)
|
||||
fig.savefig(options.output)
|
||||
fig = vibrations_calibration(args, options.klipperdir, options.axisname, options.accel, options.max_freq, options.remove)
|
||||
fig.savefig(options.output, dpi=150)
|
||||
|
||||
|
||||
if __name__ == '__main__':
|
||||
|
||||
@@ -125,7 +125,7 @@ def create_shaper_graph():
|
||||
return
|
||||
|
||||
|
||||
def create_vibrations_graph(axis_name):
|
||||
def create_vibrations_graph(axis_name, accel):
|
||||
current_date = datetime.now().strftime('%Y%m%d_%H%M%S')
|
||||
lognames = []
|
||||
|
||||
@@ -155,7 +155,7 @@ def create_vibrations_graph(axis_name):
|
||||
time.sleep(5)
|
||||
|
||||
# Generate the vibration graph and its name
|
||||
fig = vibrations_calibration(lognames, KLIPPER_FOLDER, axis_name)
|
||||
fig = vibrations_calibration(lognames, KLIPPER_FOLDER, axis_name, accel)
|
||||
png_filename = os.path.join(RESULTS_FOLDER, RESULTS_SUBFOLDERS[2], f'vibrations_{current_date}_{axis_name}.png')
|
||||
|
||||
# Archive all the csv files in a tarball and remove them to clean up the results folder
|
||||
@@ -251,7 +251,7 @@ def main():
|
||||
elif sys.argv[1].lower() == 'shaper':
|
||||
create_shaper_graph()
|
||||
elif sys.argv[1].lower() == 'vibrations':
|
||||
create_vibrations_graph(axis_name=sys.argv[2])
|
||||
create_vibrations_graph(axis_name=sys.argv[2], accel=sys.argv[3])
|
||||
elif sys.argv[1].lower() == 'axesmap':
|
||||
find_axesmap(accel=sys.argv[2])
|
||||
else:
|
||||
|
||||
Reference in New Issue
Block a user