improved the motor resonance plotting to avoid low freq detection
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@@ -86,7 +86,7 @@ def compute_motor_profiles(freqs, psds, all_angles_energy, measured_angles=[0, 9
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def compute_dir_speed_spectrogram(measured_speeds, data, kinematics="cartesian", measured_angles=[0, 90]):
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# We want to project the motor vibrations measured on their own axes on the [0, 360] range
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spectrum_angles = np.linspace(0, 360, 720) # One point every 0.5 degrees
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spectrum_speeds = np.linspace(min(measured_speeds), max(measured_speeds), len(measured_speeds) * 5) # 5 points between each speed measurements
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spectrum_speeds = np.linspace(min(measured_speeds), max(measured_speeds), len(measured_speeds) * 6)
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spectrum_vibrations = np.zeros((len(spectrum_angles), len(spectrum_speeds)))
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def get_interpolated_vibrations(data, speed, speeds):
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@@ -269,8 +269,8 @@ def plot_speed_profile(ax, all_speeds, sp_min_energy, sp_max_energy, sp_avg_ener
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ha='left', fontsize=13, color=KLIPPAIN_COLORS['red_pink'], zorder=10)
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for idx, (start, end, _) in enumerate(low_energy_zones):
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ax2.axvline(all_speeds[start], y2min, sp_composite_variance[start]/y2max, color=KLIPPAIN_COLORS['red_pink'], linestyle='dotted', linewidth=1.5)
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ax2.axvline(all_speeds[end], y2min, sp_composite_variance[start]/y2max, color=KLIPPAIN_COLORS['red_pink'], linestyle='dotted', linewidth=1.5)
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ax2.axvline(all_speeds[start], color=KLIPPAIN_COLORS['red_pink'], linestyle='dotted', linewidth=1.5)
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ax2.axvline(all_speeds[end], color=KLIPPAIN_COLORS['red_pink'], linestyle='dotted', linewidth=1.5)
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ax2.fill_between(all_speeds[start:end], y2min, sp_composite_variance[start:end], color='green', alpha=0.2, label=f'Zone {idx+1}: {all_speeds[start]:.1f} to {all_speeds[end]:.1f} mm/s')
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ax.xaxis.set_minor_locator(matplotlib.ticker.AutoMinorLocator())
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@@ -305,19 +305,18 @@ def plot_motor_profiles(ax, freqs, main_angles, motor_profiles, global_motor_pro
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ax.set_ylim([0, max_value * 1.1])
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# Then add the motor resonance peak to the graph and print some infos about it
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motor_fr, motor_zeta, motor_res_idx = compute_mechanical_parameters(global_motor_profile, freqs)
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if motor_fr > 25:
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if motor_zeta is not None:
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print_with_c_locale("Motors have a main resonant frequency at %.1fHz with an estimated damping ratio of %.3f" % (motor_fr, motor_zeta))
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else:
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print_with_c_locale("Motors have a main resonant frequency at %.1fHz but it was impossible to estimate a damping ratio." % (motor_fr))
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motor_fr, motor_zeta, motor_res_idx, lowfreq_max = compute_mechanical_parameters(global_motor_profile, freqs, 30)
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if lowfreq_max:
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print_with_c_locale("[WARNING] There are a lot of low frequency vibrations that can alter the readings. This is probably due to the test being performed at too high an acceleration!")
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print_with_c_locale("Try lowering the ACCEL value and/or increasing the SIZE value before restarting the macro to ensure that only constant speeds are being recorded and that the dynamic behavior of the machine is not affecting the measurements")
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if motor_zeta is not None:
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print_with_c_locale("Motors have a main resonant frequency at %.1fHz with an estimated damping ratio of %.3f" % (motor_fr, motor_zeta))
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else:
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print_with_c_locale("The detected resonance frequency of the motors is too low (%.1fHz). This is probably due to the test run with too high acceleration!" % motor_fr)
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print_with_c_locale("Try lowering the ACCEL value before restarting the macro to ensure that only constant speeds are recorded and that the dynamic behavior of the machine is not impacting the measurements.")
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print_with_c_locale("Motors have a main resonant frequency at %.1fHz but it was impossible to estimate a damping ratio." % (motor_fr))
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ax.plot(freqs[motor_res_idx], global_motor_profile[motor_res_idx], "x", color='black', markersize=10)
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ax.annotate(f"R", (freqs[motor_res_idx], global_motor_profile[motor_res_idx]),
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textcoords="offset points", xytext=(15, 5),
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ax.annotate(f"R", (freqs[motor_res_idx], global_motor_profile[motor_res_idx]),
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textcoords="offset points", xytext=(15, 5),
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ha='right', fontsize=14, color=KLIPPAIN_COLORS['red_pink'], weight='bold')
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legend_texts = ["Resonant frequency (ω0): %.1fHz" % (motor_fr)]
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